Extracted fro TG14:03
Supplementary couplers are added where the estimated working force in a scaffold tube at its
connection point is greater than the maximum safe working load capacity of a single load-bearing
coupler.
Supplementary couplers are sometimes incorrectly referred to as check couplers, safety couplers,
or back-up couplers. Supplementary couplers are active couplers which add known strength to
the connection whereas check couplers are used to give added security in situations of high risk
to personnel.
Typical design applications where high coupler forces could be expected and which may require
the use of supplementary couplers are:-
Diagonal braces in the lower lifts of a scaffold
Suspended and slung scaffolds
Cantilever loading platforms
Lifting gantries
Truss-out and cantilever scaffolds
Loading towers
Falsework structures
Pedestrian bridges and walkways
Because of the ultimate strength limitations on the main coupler, a supplementary coupler
arrangement is normally limited to the use of one main coupler plus one supplementary coupler,
which could be expected to give the following maximum safe working loads:-
Supplementary coupler Maximum safe
working load
12.50kN
18.75kN
10.60kN
(NOTE: As recommended in clause 39.8.2 of BS 5973:1993 the advice of the coupler
manufacturer should always be sought.)
If the estimated force in the tube is in excess of these maximum safe working load figures, then
either further advice should be sought from the coupler manufacturer/supplier as to the load
bearing capacity of their particular couplers or an alternative scaffold design solution should be
sought.
Only right-angle couplers (also known as doubles) or swivel couplers should be used as
supplementary couplers. Putlog couplers (also known as singles or half couplers) should never be
used in this application.
Because BS 1139 does not contain any test requirements for supplementary couplers, it is
recommended that the coupler manufacturer's advice should be sought as to the suitability of his
couplers to act as supplementary couplers, the manner in which they must be used and the safe
working loads.
I Check Couplers
Typical design applications where high risk to personnel situations may arise and which may
require the use of check couplers are:-
Hanger tubes
Suspended or slung scaffolds
Truss-out scaffolds
Only right-angle couplers (also known as doubles) or swivel couplers should be used as check
couplers. Putlog couplers (also known as singles or half couplers) should never be used in this
application.
Where a combination of high coupler forces and a high risk to personnel simultaneously occurs, it
may be necessary to install a supplementary coupler arrangement plus a check coupler or an
alternative scaffold design solution should be considered.